Most manufacturing machines are full of complex systems, all working together to produce high-quality products for distribution. However, the whole process can come to a grinding halt if even one of these parts is out of sync with everything else. This is why preventative maintenance is essential to keeping things up and running. Here are a few ways to tell that your system is due for some overdue TLC and repair.
Energy Use Levels
Different machines for manufacturing will need different minimum energy levels to function. You’ll be able to find the levels for each piece of equipment by looking at the technical specifications. If you find that a particular machine is suddenly using far more energy than it normally would over a given period of time, you should check its parts for signs of stress. It might be drawing more power to compensate for failing components.
Pipes aren’t exactly known for being quiet, especially where high pressure is concerned. However, screeching high whines while in use generally indicate an issue with pressure. The change from low to high or from high to low-pressure results in the high-pitched whine. A significant drop in pressure can reduce the efficiency of your machinery and make it harder for the device to add parts that are supposed to be airtight. If your pressure gauge hasn’t already picked up on this change, you may need to speak to your pressure gauge distributor to figure out if it’s time for a replacement pressure gauge. Doing this can help you monitor your equipment efficiently and find these kinds of problems before they become a serious issue. OF course, you’ll also want to address the pressure itself and make sure there aren’t any blockages or buildup within the system.
Depending on the types of machines your business uses, some grinding sounds might be normal. However, if you are noticing a change in the pitch of the sounds or additional grinding noises that shouldn’t be there, then this could indicate that your machinery is at serious risk for lasting damage. You should check the machine for a bad belt or worn gears that aren’t connecting with each other properly. Grinding can seriously wear down the gears and components of machinery, so make sure to turn the machine off immediately upon noticing the sound and do a thorough examination to identify the cause before allowing it to run again.
If your equipment starts to make a clanking or rattling noise, then this is yet another instance where you’ll definitely want to shut down the machine immediately and do a thorough check. Clanking from a machine can have a few causes, but it often points to a part that has come loose from its housing and may be striking against the body of the unit. If a piece breaks free completely, it could damage the rest of the machine’s inner workings. Loose components in high-speed manufacturing machines can also come shooting out of the gears if left inside, making it a serious hazard for your employees.
A machine that manufactures parts or objects is used to handling heavy loads all day and crafting individual items to the same precise standards each time. However, all that work can produce normal wear on various parts of the machine. Doing things like checking with your pressure gauge distributor and updating old equipment can go a long way in maintaining your machinery. If you make sure you keep alert for warning signs, you might be able to rectify an issue with your equipment before it affects your production rates.